1. The main technical characteristics of this product:
1) For industries of Cement,Thermol Power etc.
2) Surface Hardness: HRC58-62
3) outside diameter can up to 8000 mm with unlimited modules
4) Accuracy: can up to DIN5 according to your requirements
5) Material: 17CrNiMo6 or 20CrMnTi ( Or per your requirements)
6) We can process perfectly according to your drawing or samples
7) Processed by our 5-axis maching Center
2. Product range of our company
1) Spiral bevel gear and gear shafts ( Gleason or Klingelnberg system)
2) Herringbone gear with small or with no undercuts
3) Large straight bevel gear
4) Spur gear
Max outside diameter can be 8000 mm with unlimited modules
Accuracy level can be achieved up to DIN5
3. Product application
Our products are widely used in the industries such as Thermal power plants, Cement factories, Oil transfer hoist, Metallurgy, Marine propulsion, Coal Mining, Rail transport, Heavy vehicles and water control etc.
4. The main technical results of our company on the processing technology of bevel gears
1) Owns six practical new patents on the processing technology of bevel gears
2) Large processing range: Max diameter 8000mm with unlimited modules
3) Accuracy can up to DIN5 level
4) "R" shape technology on dedendum to disperse the processing stress,save cost,enlarge contact area to
increase torque transmission etc.
5) Carbide stick knife processing instead of traditional knife disc processing in order to increase the processing efficiency and precision level.
6) By adding an indexing head on our 5-axis machining centers,we are able to achieve the processing of integral type large bevel gear shafts.
7) Sprial bevel gear format: Gleason or Klingelnberg
8) Our company's project of "arc bevel gears and gear shaft for 3000-kw above vertical mill reducer has earned it the Chongqing "Key New Product" Certificate of honor and got the support by the National
Science and Technology Innovation Fund
9) Our Company's double twist transmission high accuracy spiral bevel gears have been successfully applied to the ship lift of the Three Gorges Dam water control project to have replaced the imported products.
5. Heatment
Normalizing,Tempering,Carburizing
6. Some of Inspection Tests
1) Metallographic analysis
2) Mechanical Properity Test
3) Untrasonic test
4) Magnetic particle test
5) Three-coordinate test
6) Gear rolling test
7) Gear precision test
8) Surface and Core Hardness test
With years of manufacturing experiences & our advanced equipments and professional processing
technology,believe we can support you a lot in this area.
In case of any further questions or inquiries,please feel free to let us know.
Looking forward to cooperating with you.
Thanks.
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