Double Injection Multi - Cavity Mould , Over Molding Electrical Tools

Double Injection Multi - Cavity Mould , Over Molding Electrical Tools

Quick Detail:

1. The part name:  electrical tools  (over molding injection mold)

2. Mold life: 1000k scolds or according to customers quantity condition to decide it with saving cost for our customers.
3. Cavity material: H13 HRC48-52

4. Mold base standard: LKM Local standard, DME or HASCO,Customize according to customers' requirements

5. Standard of mold accessories: LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to our customers requires.

6. Plastic material:PA+%30GF+TPR

7. Gate type: Cold runner to edge-gate according to our customers requires.

Specifications:

Description:

The part name: electrical tools

Mold construction description: cold runner system, insert, and 2 plates, over molding.

Mold type: over molding injection mold

KO Pattern: 7”x7”,

Sprue Radius: SR 1/2"

Part Material: PA+%30GF+TPR

Ejection type: ejection pin

Locating ring Dimension: Ф3.99",

This part has very high appearance requirements, the defect showed below will not be acceptable, for example, weld line, Dark Sport,Sliver Marks,Gas Trap Effect,Visible Ejector Marks,Deformation,Short scold Filling,Burnt Streaks,Sink Marks,Flash,Over dimension,Under dimension,Stress Crack etc. Moreover, the product finishing surface must meet the requires of texture.

This mould is made in Shiny Mould Factory. It is a mould exported to USA, with complicated structures and high quality requests. Customer needs mold life to be over 1 million scolds. We can ensure this mold life and give warrant to our customer that once some mould components are broken during working, if it is caused not by the operation fault from the workers, we can provide new mould components to them free of charge.

Applications:

Molding the plastic product by plastic injection machine

SHINY MOLD management introduction

In order to ensure mold quality, complete customer mold in time and make processing technic and mold structure more reasonable in mold design and manufacture, The company added various review in various stages of mold design and manufacturing, at the same time, we also check everybody on work schedule, work quality, workload, etc, which will greatly mobilize the enthusiasm of the staff work.

1. Making mold progress schedule and evaluation based on standard time node.

2. Making everybody workload based on standard man-hour quota.

3. Work quality evaluation, design and manufacture of abnormal reward and punishment based on our QC record.

Review on the mold structure and processing technic:

1. Mold preliminary review: According to customer requirements to making the mold specification table, and determining the mold parting line, the slider or lifter structure, mold insert type, ejector type, cooling water method and plastic product issue by the design director, project director and deputy general manager. The design engineer makes the DFM report according to the mold preliminary report, drawing 2D mold structure drawing or 3D drawing.

2. Review before cutting steel: When the custom confirms the mold trial date, project engineer must arrange the mold Kick off meeting immediately. After that, on the same date, design engineer must complete the drawings needed to modify and book bulk raw materials such as mold base and cavity insert. The meeting mainly review mold runner system, the parting line, ejection mechanism, cooling water system, mold component strength and whether to meet customer requirements and standards etc.

3.processing technic review: mainly review manufacturing processing and assembling processing, the 3D mold drawing details, see whether mold parts processing is too difficult, whether can ensure the quality requirements, if manufacturing processing and assembling processing is economical , if mold clearance, part number and standard is in accordance with the requirements of the company to do.

Competitive Advantage:

1-SHINY Mold is a professional over molding injection mold maker and supplier in China. We have accumulated much experience in this field. We have cooperated with many companies domestic and overseas. And we have gained much good reputation from our clients.

2-SHINY can make mold according to the standard showed below, for example, LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, ETC, we have many world class supplier to meet our mold requires, for example, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, AHP Merkle, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI, DAIDO JIS standard, PUNCH etc. We can complete reach the customer’s requirement because of the excellent skills, experienced design capability and software,( for example Auto CAD,UG, Pro/E ,Solid Works, Mold flow etc)complete procession equipment, strict quality control system.

3- SHINY has widely served in the field of plastic injection mold, die casting mold, precision plastic mold, double-color mold with more than 10-years experience for auto parts, home appliance, electronic, pipe connector, gear, fitness equipment, medical treatments. Aluminum alloy, zinc alloy and magnesium alloy products etc.

4- Software and Hardware well equipped. For example, high speed CNC with 2µm high-precision, CMM with 1µm high-precision, slow Wire Cut Machine with SODICK, Mirror EDM with SODICK, Milling and Precision Grinder machine with 2µm high-precision, at the same time, we also install these software like Auto CAD,UG, Pro/E ,Solid Works, Mold flow etc.

5- We offer advanced R$D service and best engineer to our customers, DFM and Mold Flow Analysis.

6- High quality, competitive price, on time delivery and excellent service.

7- Patient communication, during the design, we know customer’s all side requests trough deeper communication.

8- Series service of design, prototyping, painting, silk-printing and assembly ( 2 assembly lines for finished products)

9-SHINY uphold the quality first, the user-oriented management philosophy and dedication to customer service, SHINY MOLD management introduction is showed below.